EFFECTS
OF SHIELD LOSS ON AMPACITY
The
basic purpose of a cable insulation shield is to confine.
The electrostatic stresses to a definite pattern and to
provide a fixed path to ground for the cable charging
and leakage currents.
In
order to accomplish this, the shield must be both a
conductor, and must be grounded,
When
a cable carries current there is a magnetic field in
addition to the electrostatic field. The cable shield
confines the electrostatic field but not the
magnetic field. In fact, because the shield is a conductor,
an alternating current carried by the cable will magnetically
induce a voltage along the length of the shield.
If
the shield is part of a closed circuit, as it will be
if properly grounded at each joint and termination,
this voltage causes a current to flow in the shield.
The lower the shield resistance (more copper), the higher
the current will be. This is why many users are astounded
by the amount of shield current encountered with low
resistance shields (such as URD type cables) in three
phase applications.
The
current flowing in the shield together with the shield
resistance causes losses, which show up as heat, similar
to losses and heat due to current in the phase conductor.
The
ampacity of a cable is dependent on the amount of heat
generated in a cable and the ability of the cable to
dissipate this heat to its surroundings. Once the surroundings
have been chosen, the amount of heat that can be dissipated
is fixed. So is the amount that the cable can be allowed
to generate. Thus any heat that the shield generates
must be subtracted from the amount that would otherwise
be allotted to the phase conductor. This means a reduction
in ampacity.
What
are the economic consequences? It means that excessive
shield losses are an economic nightmare. An example
might illustrate the point.
It
has been determined that a three phase circuit of 1000
MCM aluminum 1/3 neutral UD type cables directly buried
on 7-1/2 inch centers in 25C ambient earth and with
a 75C conductor operating temperature has an ampacity
of approximately 491 amperes per single conductor cable.
This same ampacity could almost be obtained with 500
MCM aluminum cables if the shield losses were negligible.
If
this has not had sufficient impact, consider the following;
with negligible shield loss, the 1000 MCM cables would
have had an ampacity of 645 amperes. At 15 kV and 80%
Power Factor, the shield losses are responsible for
a reduction of 3,200,000 watt hours per hour per 1000
circuit feet of power capability. Or, at 1-1/2 cents
per kilowatt-hour, the circuit was made incapable of
delivering an additional $48.00 worth of power every
hour.
To
add insult to injury, each shield consumed approximately
4000-watt hours, per hour for a total circuit expense
of 18 cents per hour per 1000 ft. This is an actual
expense coming out of the user pocket. Multiplying this
by the number of hours the circuit may operate per year
is left to the reader for maximum effect.
Imagine
having to pay a premium to obtain less cable capability.
Yet, that is exactly what excessive shield loss extract
from the user. |